Heavy structural fabrication and industrial welding shop in Brownsville Texas

Home / Industries & Corporate Background

Industries Served, Quality Assurance & About Us

Over a decade of South Texas heavy manufacturing leadership, verified state and federal contracting credentials, and rigorous 5-stage quality assurance for mission-critical operations.

HeadquartersBrownsville, TX
Established2010 (15+ Yrs)
State StatusTexas HUB Certified
Federal CAGE / UEI64GR9 / Q7A8L3
Cooperative Contract23/016MR-01

Specialized Sectors

5 Core Industries Served Across South Texas

From deepwater terminals at the Port of Brownsville to heavy processing refineries and public infrastructure throughout Cameron & Hidalgo counties.

Request a Quote
Industrial Plants & RefineriesSector 01 • Heavy Industrial

Industrial Plants & Refineries

Plant Turnarounds & Skids

Custom fabrication of process equipment, heavy manifold skids, pipe spooling, ductwork, structural platforms, and scheduled plant shutdown/turnaround welding support.

  • Pipe manifolds, spools & heavy flanges
  • Equipment skids & containment framing
  • Catwalks, industrial stairs & access platforms
  • Emergency plant turnaround welding crews
Marine & Maritime OperationsSector 02 • Maritime & Port

Marine & Maritime Operations

Shipyard and dockside fabrication supporting commercial vessels, barges, tug operations, and terminal loading docks at the Port of Brownsville and Gulf Coast waters.

  • Barge deck reinforcements & coaming repairs
  • Heavy aluminum & steel gangways and ramps
  • Mooring bollards, cleats & dockside hardware
Commercial ConstructionSector 03 • Construction

Commercial Construction

Structural beams, columns, embeds, trusses, canopies, commercial handrails, and architectural metals built strictly to general contractor blueprints.

  • Structural framing & base plates
  • Custom steel stairs & railings
  • Lintel angles & canopy brackets
Government & MunicipalSector 04 • Government & Public

Government & Municipal

Public works infrastructure, school districts, utility facilities, and municipal projects utilizing Texas HUB status and Choice Partners cooperative purchasing.

  • Texas HUB Certified Vendor
  • Choice Partners Contract #23/016MR-01
  • Federal CAGE (64GR9) & UEI (Q7A8L3EVA9K7)
Facility Maintenance & FieldSector 05 • Field & Maintenance

Facility Maintenance & Field

On-site mobile welding rigs, machinery bracket repairs, structural crack repair, concrete embed restoration, and emergency industrial repair response.

  • Fully equipped mobile welding trucks
  • Rapid emergency breakdown dispatch
  • Heavy equipment & machinery repairs

Quality Assurance System

5-Stage Quality Assurance Control Protocol

Every fabricated piece undergoes rigorous stage-gate verification from raw material arrival to final dimension tolerance sign-off prior to site delivery.

Zero-Defect Commitment

Strict adherence to customer drawing specifications, AWS welding standards, and documented mill test material records.

01Pre-Fab Gate

Blueprint & Drawing Review

Engineering check of CAD/PDF drawings, verification of structural weld symbols, load requirements, material callouts, and critical tolerances.

Output: Approved shop cut-list & fit-up plan.

02Material Gate

Material Verification & Traceability

Verification of structural carbon steel (A36, A572, A500), stainless (304/316), and aluminum (6061) against mill test reports (MTR) and heat numbers.

Output: Certified stock tracking & alloy logs.

03In-Process Gate

In-Process Fit-up Inspection

Joint bevel angles, root opening gaps, tack weld placement, structural squareness, and jig alignment check before full-penetration welding.

Output: Dimensional fit-up sign-off.

04Welding Gate

Weld & Dimension QA

Visual weld inspection for undercut, porosity, profile contour, and throat depth; precision measurement of overall lengths, bolt hole patterns, and diagonals.

Output: CWI inspection check & QA approval.

05Final Gate

Final Acceptance & Release

Slag cleaning, burr removal, primer/paint finish review, piece mark tagging, bundling, and secure transport crating to client job site.

Output: Shipping manifest & QA certificate.

Company History & Identity

About A&I Custom Manufacturing, LLC

Brownsville, Texas • Operating Dependably Since 2010

Founded in 2010 by Ismael Herrera, A&I Custom Manufacturing, LLC was established with a singular focus: delivering industrial-grade metal fabrication, structural framing, shop welding, and dependable field support across South Texas.

Over the past 15+ years, we have grown into a preferred fabrication partner for commercial general contractors, maritime terminals at the Port of Brownsville, regional petrochemical facilities, school districts, and municipal public works departments.

Fast Local Turnaround

Shop located in Brownsville, enabling rapid prototyping, quick revisions, and same-day emergency dispatch.

Turnkey Scope Delivery

From cutting, forming, and welding to field rigging, structural installation, and maintenance repairs.

Leadership & Direct Point of Contact

Ismael Herrera

Owner & Managing Director

Government & Commercial Contracting Matrix

Verified state certifications, federal registration codes, and cooperative purchasing agreements.

State of Texas HUB Certification

Historically Underutilized Business (HUB)

Meets Texas state agency, university, and municipal HUB subcontractor diversity participation goals.

Federal Entity Registration

CAGE: 64GR9 • UEI: Q7A8L3EVA9K7

Federal registration identifiers for procurement reference.

Cooperative Purchasing Agreement

Choice Partners Contract Number: 23/016MR-01

Enables school districts, municipalities, and Texas local governments to procure services directly without lengthy RFP cycles.

Service Radius & Geographic Reach

Brownsville, Harlingen, McAllen, Edinburg, Port Isabel, South Padre Island, and all across the Rio Grande Valley & Coastal Bend.

Request a Quote

Ready for Manufacturing

Have Blueprint Drawings or Fabrication RFQ Ready?

Send your CAD files, PDF blueprints, or project scope directly to our Brownsville estimating team for prompt pricing and production schedule evaluation.

From We0